Flare Systems
FLARE SYSTEMS
Flare Stacks
Self supported
A self-supported stack design is engineered to stand independently without the need for external support. The choice of this design depends on its feasibility and the specific requirements of the client. We assess these factors carefully to determine if a self-supported design is the optimal solution for each project.
Guy Wire supported
Guy wire supported stacks are designed to be erected on the ground with the assistance of guy wires. The number and tension of guy wires required depend on the stack's height and other project-specific factors. These types of stacks have been successfully installed at various sites, providing a reliable solution for different operational needs.
Derrick supported
Derrick-supported stacks are constructed using structural steel pipes and can be designed as either a three-leg or four-leg structure. These stacks are equipped with a stair tower fixed to the ground, providing the necessary support for the stack. This design ensures stability and ease of access for maintenance and operation.
Retractable pilot
The Retractable Pilot Stack is designed for users who require a stack without ladders or platforms, allowing pilots to be removed without climbing the stack. This solution is specifically chosen when the end user requests it, offering enhanced safety and accessibility for maintenance tasks.
Demountable
Demountable derrick structures are typically fabricated from structural steel pipe and can be designed as either a three-leg or four-leg structure. These stacks include a stair tower, along with the necessary ladders and platforms, to facilitate safe and efficient demounting and maintenance.
Mobile Flare Package
A Mobile Flare Package is a compact, self-contained system engineered for the safe and efficient combustion of associated or excess gases at remote, temporary, or mobile oil and gas sites. Designed for rapid deployment and ease of transport, this unit provides a reliable flaring solution during well testing, emergency releases, early production phases, or maintenance operations where permanent infrastructure is unavailable.
Flare Tips and Pilots
Sonic Flare
Tips
Sonic flare tips are designed for high-pressure (HP) sonic flow operations. They feature superior integral flame retention for optimal sonic performance and an API-designed velocity seal. A suitable wind shroud is selected based on the specific application requirements to ensure efficient operation.
Sub sonic flare tips
Subsonic flare tips are designed for low-pressure and atmospheric pressure (LP/AP) subsonic flow operations. They feature an integral flame retention system and an API-designed velocity seal, ensuring optimal performance. A suitable wind shroud is selected based on the specific application requirements.
Air Assisted flare tips
Air-assisted flare tips are designed to provide smokeless operation, making them ideal for low-pressure and atmospheric pressure (LP/AP) sub-sonic applications. They feature superior integral flame retention and efficient air/gas mixing for optimal performance. A suitable windshroud is selected based on the specific application to ensure reliable operation
Steam Assisted Flare Tips
Steam-assisted flare tips are designed to ensure smokeless operation, featuring integral flame retention and an API-designed velocity seal for optimal performance. The steam/gas nozzles are customized to meet specific customer requirements. A windshroud is carefully selected for each application to enhance performance and ensure efficient operation.
Annular Tips
Annular tips are typically designed for a maximum velocity of 0.5 Mach and are used in low-pressure (LP) or atmospheric pressure (AP) applications. They feature multi-arm gas vanes surrounded by an air annulus to ensure smokeless operation. The air blower is positioned at the base or outside the sterile area of the flare stack for optimal performance.
Burn Pit Tips
Burn pit tips are primarily used as maintenance flares or in situations where liquid control is not present. These tips are designed to handle the combustion of waste gases in applications that require flexible operation, offering a straightforward solution for flaring without the need for advanced liquid control systems. They are ideal for temporary or emergency flare setups, ensuring efficient and safe gas disposal during maintenance or other specific operational conditions.
Utility tips
Utility tips are typically designed for velocities up to 0.5 Mach and can be used for high-pressure (HP), low-pressure (LP), or atmospheric pressure (AP) applications. Known for their cost-effectiveness, utility tips provide a reliable solution where smoke suppression is not a priority, making them ideal for less demanding operational needs.
Steam Assisted Flare Tips
Steam-assisted flare tips are designed to ensure smokeless operation, featuring integral flame retention and an API-designed velocity seal for optimal performance. The steam/gas nozzles are customized to meet specific customer requirements. A windshroud is carefully selected for each application to enhance performance and ensure efficient operation.
Ignition Systems
Our Ignition system can be classified according to the end user's requirement to achieve Ignition at the base of the Flare Tips.
Capacitor Discharge Ignition (CDI)
Our Capacitor Discharge Ignition (CDI) system provides reliable pilot ignition using a 2kV spark at or near the end of the pilot nozzle, ensuring efficient and consistent ignition for flare operations.
FFG – Manual/ Auto
Flame Front Generator (FFG) – Manual/Auto
Our Flame Front Generator (FFG) system provides pilot ignition either manually or automatically. The ignition source is created remotely at the FFG, located outside the flare area, and is transmitted to the pilot
HEI
The HEI (High Energy Ignition
The HEI (High Energy Ignition) system provides pilot ignition with a high-voltage spark ranging from 6 to 10 kV, delivered at or near the end of the pilot nozzle, ensuring consistent and effective ignition for optimal flare performance
Ballistic Pellet Ignition
The Ballistic Pellet Ignition System uses pellet shells fired remotely through the pipe to ignite the flare. While this system is more expensive to purchase and operate, it provides a reliable ignition solution for specific high-demand applications